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If the height was really small, say $1\; \text{cm}$, then the tin would have to be enormously wide to still hold a litre, and that means having a big lid and bottom area.
If, on the other hand, the height got very large the tin would be like a tube.
We weren't sure straight away whether that made the all round area bigger or smaller. So we tried some calculations and it looked like the area got bigger for taller (thinner) tins.
If the height was $10 \; \text{cm}$ the base area had to be $100 \;\text{cm}^2$ because we know that the volume's going to be $1000 \; \text{cm}^3$. Then the base is a circle so an area of $100 \; \text{cm}^2$ means a radius of $5.64 \; \text{cm}$ which is a diameter of $11.28 \; \text{cm}$. The curved part of the tin is a wrapped round rectangle. And tin height and base circumference gives us the dimensions to calculate that area. Then we just add the base and the lid, which is the same as the base, and that gave a total area of about $554 \; \text{cm}^2$. Next we tried a height of $50 \; \text{cm}$. That tin had a total area of about $832 \; \text{cm}^2$. Heights of $100\; \text{cm}$, $500 \; \text{cm}$ and $1000 \; \text{cm}$ had areas of $1141\; \text{cm}^2$, $2511\; \text{cm}^2$ and $3547\; \text{cm}^2$. So you can see that it looks like taller tins use more material to make them.Now to find the best value. That is the height of the tin that needs as little material as possible and still holds $1$ litre.
Rather than keep using the calculator we decided to use Excel, because it was the same calculation over and over but just with height changed by a steady amount each time.
Here's what we got (A is the base area which is a circle, and D is the diameter of that circle. The formulae in the cells just do the calculations we already explained)
That is just part of the sheet. Our H numbers actually went up as far as $100$.
We also made Excel show the results as a graph, which made us more sure that the best height was well before $20 \; \text{cm}$
For those who like to look ahead Alison from Guildford shows how quick the result can be using Stage 5 mathematics :
For a cylinder, volume (V) is $\pi r^2 h$. And the total surface area (A) is $2\pi r^2+2\pi rh$. But if V is specified, h will depend on r. The formula is $h={V\over\pi r^2}$. And using that to replace $h$ in theformula for total surface area: $A=2\pi r^2+{2\pi rV\over\pi r^2}$. Sketching the area function (A) is straightforward.At the corner of the cube circular arcs are drawn and the area enclosed shaded. What fraction of the surface area of the cube is shaded? Try working out the answer without recourse to pencil and paper.